Product Description
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Transmission method
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Helical Gear Driven
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Max cone diameter
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250 mm
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Frame
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MS fabricated with precision
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Shaft material
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EN-19
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Gear material
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20 MNCR5
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Capstan material
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HCHCR/ Tungsten carbide coat (As per customer demand)
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Bearing housing material
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Solid Ci housing in divided construction
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Gear terrain
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25% dipped in Gear Oil
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Drawing lubricant system
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Wire drawing capstans and dies fully submerged, addition pressure Lubrication for die sat the inlet side if die holders
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Die holder
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MS with step type die holders, holder position set according to wire path
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Drawing section
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Separate, welded tanks in one block
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Drawing capstans
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4-step divided, wide rings with conical rolling surface
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Handing
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Optimum working height 85cms (easily accessible) inching pedals provided along with machine
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Sealing of drawing sections
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Gear separate housing 2 section system with rotary shafts seals and ring between the housing. Surrounded Areas-welded covers Body covers Double covers by stainless steel sheets.
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Machine Model
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TM/312/17/250
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TM/312/17/250
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TM/312/17/250
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TM/312/17/250
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Machine type
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Cone type RBD
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Cone type RBD
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Suitable wire
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CU/AL
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MS/SS
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CU/AL
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MS/SS
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Max drawing dies
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17
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17
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21
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21
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Max drawing speed (mpm)
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900-1200
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750-900
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900-1200
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750-900
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Intel size mm
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1.60-3.25
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2.00-2.60
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0.290/0.600
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0.360/0.475
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Outlet size mm
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0.40/0.800
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0.50/0.650
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0.290/0.600
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0.360/0475
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Suitable take up mm
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400/500/630 Drop coiler
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400/500/630
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400/500/630 Drop coiler
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400/500/630
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Precision Engineering for Copper Wire DrawingThis machine is built with advanced technology, including a robust PLC automatic control system and an HMI touch screen interface. Its nine alloy steel capstans ensure consistent tension and wire guidance, while stainless steel die boxes prolong component life. These features are tailored for precise intermediate drawing tasks in copper wire production, resulting in high-quality output for industrial demands.
Efficient Cooling and Lubrication SystemsA water cooling system and flood lubrication provide superior temperature regulation and reduce friction during wire drawing. This enhances productivity by minimizing maintenance needs and preserving both wire quality and machine lifespan. Customers benefit from stable, high-speed operation even during long production runs, ensuring maximum efficiency and reliability.
Safety and Control at Every StepOperator safety is paramount, with integrated emergency stops and safety guards throughout the machine. The quiet operation (less than 75 dB) and ergonomic touch screen controls simplify monitoring and adjustments. The PLC-based system ensures precise process management, minimizing errors and downtime while maintaining consistent wire quality.
FAQ's of Intermediate Copper Wire Drawing Machine:
Q: How does the PLC automatic control system benefit the wire drawing process?
A: The PLC automatic control system allows precise management of machine operations, including speed, tension, and safety features. Paired with the HMI touch screen, it provides real-time monitoring and adjustment, resulting in reduced errors, greater consistency, and simplified troubleshooting during copper wire drawing.
Q: What is the process flow for drawing copper wire with this machine?
A: Copper wire with a 2.6 mm inlet diameter is fed into the machine. It passes through nine drawing passages with alloy steel capstans and stainless steel die boxes, reducing the wire to an outlet diameter of 1.2 mm. The flood lubrication and water cooling systems maintain optimal conditions throughout, supporting production speeds up to 1,200 m/min.
Q: When is the best application for this intermediate wire drawing machine?
A: This machine is ideal for use in the wire drawing industry when intermediate reduction of copper wire diameter is required, specifically from 2.6 mm down to 1.2 mm. It is best suited for high-capacity, continuous production environments that demand precise control and consistent output quality.
Q: Where can this machine be installed and operated efficiently?
A: Thanks to its moderate size (4300 mm x 1700 mm x 1800 mm) and safety features, the machine can be installed in most industrial settings such as factory floors dedicated to wire manufacturing. It is suitable for operations in India as well as export markets, given its compliance with demanding industry standards.
Q: What are the main benefits of the water cooling and flood lubrication systems?
A: The combination of water cooling and flood lubrication effectively maintains optimal operating temperatures and reduces friction. This results in less wear on the dies and capstans, longer equipment life, improved wire surface quality, and sustained high-speed production.
Q: How does the machine promote operator safety during operation?
A: The machine includes emergency stop buttons and safety guards strategically placed around key moving parts. These safeguards prevent accidental injuries and enable prompt machine shutdown in case of unanticipated issues, making the work environment much safer.