Product Description
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Transmission method
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Helical Gear Driven
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Max cone diameter
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250 mm
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Frame
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MS fabricated with precision
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Shaft material
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EN-19
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Gear material
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20 MNCR5
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Capstan material
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HCHCR/ Tungsten carbide coat (As per customer demand)
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Bearing housing material
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Solid Ci housing in divided construction
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Gear terrain
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25% dipped in Gear Oil
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Drawing lubricant system
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Wire drawing capstans and dies fully submerged, addition pressure Lubrication for die sat the inlet side if die holders
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Die holder
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MS with step type die holders, holder position set according to wire path
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Drawing section
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Separate, welded tanks in one block
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Drawing capstans
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4-step divided, wide rings with conical rolling surface
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Handing
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Optimum working height 85cms (easily accessible) inching pedals provided along with machine
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Sealing of drawing sections
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Gear separate housing 2 section system with rotary shafts seals and ring between the housing. Surrounded Areas-welded covers Body covers Double covers by stainless steel sheets.
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Machine Model
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TM/312/17/250
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TM/312/17/250
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TM/312/17/250
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TM/312/17/250
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Machine type
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Cone type RBD
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Cone type RBD
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Suitable wire
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CU/AL
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MS/SS
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CU/AL
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MS/SS
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Max drawing dies
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17
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17
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21
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21
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Max drawing speed (mpm)
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900-1200
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750-900
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900-1200
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750-900
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Intel size mm
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1.60-3.25
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2.00-2.60
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0.290/0.600
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0.360/0.475
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Outlet size mm
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0.40/0.800
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0.50/0.650
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0.290/0.600
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0.360/0475
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Suitable take up mm
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400/500/630 Drop coiler
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400/500/630
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400/500/630 Drop coiler
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400/500/630
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Precision Engineering for Superior Copper Wire DrawingOur intermediate wire drawing machine is tailored for processing copper wires from 2.6 mm down to 1.2 mm, enabling tight dimensional control across nine sequential drawing passages. Advanced materials, such as alloy steel die boxes and ceramic-coated capstans, ensure longevity and unwavering quality during operation. Suitable for both annealed and non-annealed copper, this machine supports diverse wire production lines in India.
Efficient Operation and Automated ControlFeaturing a PLC-based control system with a touch screen, this machine simplifies management and optimizes wire drawing processes. Automatic traversing take-up and circulating oil lubrication reduce manual intervention and support continuous, high-speed production. Integrated inverter motor drive and comprehensive safety systems, including overload and emergency stop functions, protect both operators and the machine.
FAQ's of Automatic Intermediate Copper Wire Drawing Machine:
Q: How does the automatic circulating oil lubrication system benefit machine operation?
A: The automatic circulating oil lubrication keeps all moving parts constantly lubricated, significantly reducing friction and wear. This extends the lifespan of critical machine components, minimizes maintenance interruptions, and supports stable, long-term operation.
Q: What types of copper wire can be processed with this drawing machine?
A: The machine is designed to process both annealed and non-annealed copper wires. This versatility makes it suitable for a wide range of industrial wire drawing applications, ensuring suitability for diverse production requirements.
Q: When is water cooling applied during the wire drawing process?
A: Water cooling is continuously used to regulate the temperature of the capstan and dies throughout the entire wire drawing process. This prevents overheating, preserves the integrity of both components and copper wire, and ensures consistent output quality.
Q: Where can this machine be installed and what are its space requirements?
A: Designed mainly for industrial setups in manufacturing, supply, and export businesses, the machine measures 3600 mm x 1500 mm x 1600 mm (LxWxH). It requires a dedicated, ventilated area with appropriate electrical connectivity (380 V / 50 Hz, 35 kW) for safe installation and operation.
Q: How does the PLC with touch screen enhance machine usage?
A: The PLC control system with touch screen interface allows operators to easily set and monitor machine parameters. It simplifies operation, reduces training time, and improves troubleshooting and process control, resulting in more efficient and user-friendly production management.
Q: What safety features are included in this wire drawing machine?
A: Key safety features include overload protection, which prevents damage from excessive loads, and an emergency stop button for immediate shutdown in urgent situations. These features help ensure operator safety and protect the equipment.
Q: What are the key benefits of using an inverter motor drive in this machine?
A: An inverter motor drive provides precise speed control, energy efficiency, and smooth acceleration and deceleration. This leads to accurate wire drawing, reduced energy consumption, and prolongs the life of machine components.