Wire Drawing Spooler Machine

Q: How does the Variable Frequency Drive (VFD) benefit the wire drawing process?

A: The VFD allows precise control over the motors speed, enabling smooth start-ups and transitions during the wire drawing process. This enhances energy efficiency and prolongs equipment life, while also allowing operators to match production speed with specific wire materials or spool requirements.

Q: What are the main materials compatible with this wire drawing spooler machine?

A: The machine is compatible with electrolytic copper, aluminum, and stainless steel wires, offering flexibility for applications in cable manufacturing and general wire processing industries.

Q: When should the automatic lubrication system be serviced or checked?

A: Although the lubrication system operates automatically, it is recommended to inspect it during scheduled maintenance or if there is any noticeable change in machine performance, ensuring uninterrupted operation and preventing wear.

Q: Where can this machine be installed and what are its power requirements?

A: Ideal for industrial environments such as manufacturing plants and wire workshops across India, the machine requires a power supply of either 380 V or 440 V, running on a 15 kW system.

Q: What is the typical process flow using this wire drawing spooler?

A: The typical process begins with feeding the wire (1.2 mm to 3.0 mm inlet diameter) through drawing passages (7-12), under automatic lubrication and cooling, followed by tension-controlled spooling onto take-up spools (300 mm630 mm diameter) for continuous production.

Q: How does the automatic tension control system improve usage?

A: By continuously monitoring and adjusting wire tension, the feedback loop system ensures optimal drawing consistency. This reduces wire breakage, maintains quality, and boosts productivity without constant manual adjustments.

Q: What are the key benefits of using this machine for wire manufacturers?

A: Key advantages include high production capacities (up to 1200 kg/hr), low noise levels (<70 dB), enhanced safety, reduced maintenance requirements, and the ability to efficiently process different wire materials, resulting in superior product quality and operational reliability.